RJ8600Electric Vehicle Powertrain Safety Test System

The RJ8600 series electric vehicle safety test system is designed to test the electrical safety performance of battery PACK, motor controller, motor, high voltage distribution box, DC-DC and other high voltage powertrain system in the process The system is capable of testing insulation resistance, insulation monitoring, whole-vehicle insulation, voltage withstand and potential equalization of each assembly component before/after loading, providing electric vehicle manufacturers with electrical safety performance verification and data support not available in traditional automobile production lines, and discovering quality or assembly problems of assembly components in a timely manner. The

system stores data and generates test analysis reports in various forms, which meets the needs of vehicle manufacturers for testing and validating the safety performance of electric vehicle power assemblies.


Electric Vehicle Powertrain Safety Test System
Main feature
Comply with GB18384-2020 safety requirements for electric vehicles and GB38032 safety requirements
It has the functions of electric vehicle safety testing such as whole vehicle insulation, insulation monitoring, insulation resistance, potential equalization etc.
Potential equalization output 8 channels
Voltage withstand output capacity 500VA, Potential equalization output current up to DC 50A
Optional CAN bus communication unit for efficient verification of the status of the vehicle's controls
Technical parameter
Model RJ8600
Complete vehicle insulation Measuring range 0.1MΩ~999.9MΩ
Measured voltage 200V~1000V
Testing Method Dual voltmeter method
Insulation resistance Output Voltage 100V~1000V
Measuring range 0.1MΩ~9999MΩ
Measuring channels 8 channels
Insulation monitoring Resistance switching 5-level resistance automatic switching detection
Methods of Judgment CAN communication (optional), human judgment
Potential equalization Output current DC 5A~50A
Measuring range 0mΩ~600mΩ
Measuring channels 8 channels
Testing Method Four-terminal method
AC voltage withstand Output Capacity 500VA
Output Voltage 300V~5000V
Measuring range 0.10mA~99.99mA


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